Rapid solidification of the Zr76Fe24-xNix alloys (x = 0, 4, 8, 12, 16,
20 and 24) by melt spinning under different conditions has yielded fu
lly amorphous as well as partially crystalline ribbons. The partially
crystalline ribbons have been found to contain crystal aggregates comp
rising a core of the beta-Zr phase surrounded by peripheral crystals o
f the Zr-3(Fe,Ni) phase in alloys with x < 12. In alloys containing la
rger amount of Ni (x greater than or equal to 12), both Zr3Ni and Zr-3
(Fe,Ni) crystals have been found to be present in the periphery. The
nucleation of the core crystals and the peripheral crystals in the und
ercooled melt has been examined by considering transient and steady st
ate homogeneous and heterogeneous nucleation. The transient nucleation
time and the steady state nucleation rate of crystals have been evalu
ated. For this purpose, use has been made of molar free energy differe
nce Delta G(c) between the liquid and the crystalline phases determine
d from experimentally evaluated quantities. The growth of the crystals
in the undercooled melt has been examined taking into account recales
cence and heat removal during melt spinning. The glass forming ability
of the alloys has been evaluated on the basis of the avoidance of cry
stallization approach. A comparison has been made between the microstr
uctures of the splat cooled and the melt spun alloys in order to under
stand the process of solidification and the nature of phase transforma
tion during post solidification cooling.