The behaviour of the additives Al2O3 and Y2O3 on the microstructure of
Si3N4 and Si3N4-ZrO2 doped materials was studied using couple diffusi
on systems (Si3N4-Al2O3/Si3N4-Y2O3). After heat treatments, the line p
rofile for Al and Y was determined. The secondary intergranular phases
were identified by XRD and TEM analysis. The influence of the chemica
l composition of the intergranular glassy phase in the final microstru
cture after sintering was observed. The drastic effect of the Y2O3 and
ZrO2 on the alpha-beta Si3N4 transformation, beta-Si3N4 average grain
size, density and on the crystalline secondary grain boundary phases
has been investigated. The main conclusions are that the presence of z
irconia drastically decreases the viscosity of the glassy phase develo
ped in the Si3N4-Al2O3 system; when both Y2O3 and ZrO2 are present in
this system devitrification of grain boundary amorphous phase takes pl
ace; when zirconia is present in the Si3N4-Y2O3 system no unwanted qua
ternary crystalline phases are formed.