A basic re-examination of the traditional dimensional analysis of micr
oscopic and macroscopic multiphase flow equations in porous media is p
resented. We introduce a 'macroscopic capillary number' <(Ca)over bar>
which differs from the usual microscopic capillary number Ca in that
it depends on length scale, type of porous medium and saturation histo
ry. The macroscopic capillary number <(Ca)over bar> is defined as the
ratio between the macroscopic viscous pressure drop and the macroscopi
c capillary pressure. <(Ca)over bar> can be related to the microscopic
capillary number Ca and the Leverett J-function. Previous dimensional
analyses contain a tacit assumption which amounts to setting <(Ca)ove
r bar> = 1. This fact has impeded quantitative upscaling in the past.
Our definition for <(Ca)over bar>, however, allows for the first time
a consistent comparison between macroscopic flow experiments on differ
ent length scales. Illustrative sample calculations are presented whic
h show that the breakpoint in capillary desaturation curves for differ
ent porous media appears to occur at <(Ca)over bar> approximate to 1.
The length scale related difference between the macroscopic capillary
number <(Ca)over bar> for core floods and reservoir floods provides a
possible explanation for the systematic difference between residual oi
l saturations measured in field floods as compared to laboratory exper
iment.