Adverse wheel-rail contact geometry and flange lubrication have been i
mplicated in a number of recent gage widening and rail rollover derail
ments. The underlying derailment mechanism is shown to be a loss of wh
eel set steering due to a reduction in wheel set rolling radius differ
ence, leading to shear deformation of the truck and the generation of
large lateral gage spreading forces. A series of theoretical analyses
and field experiments have been conducted that demonstrate the loss of
steering caused by the following wheel-rail contact conditions: 1. st
rong two-point contact between hanging wheels and rails; 2. hollow wor
n wheel treads; 3. heavy gage corner grinding on the rail; 4. high rai
l gage face lubrication; 5. dry railheads. Studies conducted at severa
l gage widening and rail rollover derailment sites have shown that the
se conditions are not uncommon on North American railroads.