Ground rubber tire (GRT) is devulcanized in a continuous process where
the rubber crumb is conveyed by a screw extruder to a thin gap betwee
n a stationary die and a vibrating horn. Ultrasound amplitude, gap thi
ckness and the duration of the treatment are varied, and their effect
on the rubber properties is studied. The degree of devulcanization is
characterized by the crosslink density and gel fraction of the devulca
nized rubber. These characteristics are found to correlate uniquely wi
th each other over a wide range of the treatment conditions. The speci
fic energy of ultrasound consumed per unit mass of the rubber is found
to be the operating parameter correlating with the properties of the
devulcanized rubber. The mechanical properties of the re-vulcanized sa
mples reach a maximum with an increasing degree of devulcanization, an
d then drop as a result of excessive degradation. Even without optimiz
ation of cure recipes, tensile strength and ultimate elongation of re-
vulcanized tire rubber as high as 10.5 MPa and 250%, respectively, are
achieved.