Ultra-high strength high-carbon wire rod steels have been produced usi
ng vanadium-microalloying technique instead of the conventional expens
ive and environment polluting lead patenting treatment. The strength i
ncrement attained in the hot rolled steels due to vanadium additions i
s maintained in the cold drawn wire. By using this technique, high ten
sile strength levels of 1550-1600 N/mm(2) were attained either by cold
drawing of 0.17% V microalloyed high-carbon steel to 45-47% reduction
or by cold drawing of 0.20% V microalloyed high-carbon steel to 25-30
% reduction. An equation has been developed to predict the tensile str
ength from the chemical composition, cooling rate and reduction of are
a due to cold drawing. A combination of vanadium microalloying and acc
elerated cooling resulted in additional strength increment due to refi
ning of microstructure and increasing the precipitation strengthening
component. Inspite of the decrease in the amount of vanadium precipita
tes due to the increase in cooling rate, it is suggested that an incre
ase in precipitation strengthening due to refining of these precipitat
es by accelerated cooling more than offsets the loss of precipitation
strengthening due to decreasing the precipitates fraction.