We demonstrate here that transient expression with COS cells can be pe
rformed at the one litre scale for a period of more than 10 days. Cell
s grown in T225 flasks were transfected by electroporation, transferre
d into spinners, and then grown either in suspension or on microcarrie
rs. A daily medium change significantly extented culture life and prod
uction time, compared with standard protocols. Concentrations of the p
roduct, the secreted fusion protein CD40-Fc, were comparable in microc
arrier and suspension culture. Cultures were started in fetal calf ser
um containing medium and the subsequent production process was perform
ed in a low protein serum free medium which allowed easy downstream pr
ocessing. 10 litres of supernatant, collected from one transfected bat
ch of cells, yielded 30 mg of purified and biologically active protein
. In addition to developing a simplified protocol for generation of ce
lls we also reduced the material (DNA, cuvettes) required for electrop
oration. Our results show that scale up of transient expression to the
litre scale can be successfully acieved. This provides a new tool to
generate milligram quantities of protein within weeks of gene cloning.