Modern thin film sensor technology imposes stringent demands upon mate
rial duality, highly qualified downstream process technologies, device
performance and integrity. Since the earliest stages of its developme
nt, crystalline thin film diamond has been promoted as a semiconductor
material for high power, high frequency or high temperature electroni
cs. These predictions have been based largely on early experiments mad
e with small single crystal stones. As the properties of thin thin dia
mond are beginning to match up with those of single crystal diamond th
e real scope for diamond in electronics is being realised. This paper
reviews some of the developments made in thin film diamond sensors at
AEA Technology. The development of chemical vapour deposition processe
s for manufacturing wafer scale insulating and doped semiconducting di
amond are reviewed. The development of downstream process technologies
such as device delineation and contact technology are discussed. Fina
lly some demonstration devices are presented which illustrate the mate
rial issues that have arisen in diamond sensor technology and its pote
ntial.