Polyurethane foam has been produced in low gravity for the first time.
The cause and distribution of different void or pore sizes are elucid
ated from direct comparison of unit-gravity and low gravity samples. L
ow gravity is found to increase the pore roundness by 17% and reduce t
he void size by 50%, The standard deviation for pores becomes narrower
(a more homogeneous foam is produced) in low gravity. Both a Gaussian
and a Weibull model fail to describe the statistical distribution of
void areas, and hence the governing dynamics do not combine small void
s in either a uniform or a dependent fashion to make larger voids. Ins
tead, the void areas follow an exponential law, which effectively rand
omizes the production of void sizes in a nondependent fashion consiste
nt more with single nucleation than with multiple or combining events.