To study how the properties of extruded medium-density polyethylene pr
oducts are influenced by the microstructure, rodlike samples, whose mo
rphology can be changed under appropriate processing conditions, were
produced by extrusion. A special extrusion line was developed consisti
ng of an extruder equipped with a cylindrical die, thermal separator,
lubrication unit, and cooling die. A wide range of representative morp
hologies was achieved using various temperatures of polymer melt and o
f the cooling die (calibration unit). A significant structural gradien
t, determined by differential scanning calorimetry (DSC), was found in
all extruded rods, depending on the thermal conditions. The molecular
orientation through the section of the rods, resulting from the shear
during the extrusion, was determined by Fourier transform infrared (F
TIR) spectroscopy and by thermal relaxation, showing good agreement be
tween both methods. (C) 1996 John Wiley & Sons, Inc.