Frequent and large load changes are often encountered in chemical proc
esses. This can be lead to erroneous results in system identification
especially for the fully automated identification procedure in autotun
ers. Relatively speaking, the relay feedback test-is less sensitive to
load disturbance (e.g., as compared to the step test). However, as th
e magnitude of load increases, the estimates of ultimate gain and ulti
mate frequency deteriorate exponentially. In this work, the causes of
errors are analyzed using a describing function and a remedial action
is devised. Since load disturbance leads to asymmetric output response
s, an output-biased relay is employed to restore symmetric output resp
onse. Furthermore, instead of a trial-and-error procedure, the bias va
lue can be calculated immediately following system responses. Subseque
ntly, an identification procedure is proposed to maintain the quality
of the model in the face of load changes. Linear and nonlinear systems
are used to test the effectiveness of the proposed procedure. The res
ults show that the proposed approach maintains the quality of estimate
s under step-like and non-step-like load changes.