Pumps, valves and instruments in nuclear plants have historically cont
ained whatever elastomer each equipment supplier traditionally used fo
r corresponding non-nuclear service. The proliferation of elastomeric
compounds, and their sometimes uncertain reliability, is now being red
uced by upgrading and standardizing on a handful of compounds that hav
e each been verified to be high performers for their class of service
conditions. The objective is to make cost-effective improvements In th
e reliability and integrity of equipment in Canadian-designed nuclear
plants. The effort focuses on elastomeric seals and includes understan
ding sealing fundamentals, developing relevant data for superior compo
unds for each service, and improving quality assurance methods, includ
ing handling and inspection guidelines. In practice, discussions with
plant personnel and review of plant records are the first step. Two se
vere-service examples are given where these needs have been met by the
following progression of activities: inspecting and laboratory testin
g of seals removed from service, preliminary and qualification testing
of improvements, introduction into service, and monitoring the upgrad
ed seals during phase-in periods. Large gains in reliability and integ
rity have been demonstrated for simulated normal and accident service
conditions of heat, radiation and other deteriorative influences. Sign
ificant savings in maintenance costs are also projected.