The processes taking place during continuous casting can be significan
tly enhanced by suitable selection and further development of the moul
d powder. Reduction of the free carbon content and of the viscosity of
the mould powder, for example. increases the melting rate and infiltr
ation of slag into the gap between the meniscus and mould. Milder stee
ls and steels susceptible to cracking, such as e.g. peritectic grades,
can also be cast by this route without any major depressions or other
surface defects occurring. When fluoride-free mould powder is used, t
he melting behaviour and the consumption are almost the same compared
with conventional powder. as is the yield of flawless bar steel materi
al. Looking to the further automation of the process, an almost identi
cally high yield of flawless material was achieved ill larger series o
f trials with granulated mould powder as with the equivalent non-granu
lated powder.