This paper describes a novel method of estimating the position of a pl
unger inside a solenoid. The solenoid is a single-phase variable reluc
tance actuator, with a highly nonlinear magnetic circuit. For the prop
osed method, position is estimated indirectly through the solenoid's i
ncremental inductance in the high current region, It exploits the adva
ntage that motional electromotive force (EMF) is negligible under norm
al operating condition. The incremental inductance is obtained from th
e rate of current rise of the pulse-width modualed (PWM) waveform, whi
ch in turn, is measured by a dedicated current rise measurement circui
t Position is estimated from a two dimensional look up table of increm
ental inductance and current. The method is simulated and then impleme
nted on a typical industrial solenoid valve. Factors which affect the
accuracy of the estimation and methods of overcoming them are also des
cribed in the paper.