Heteroepitaxial diamond films were grown on mirror-polished 2 in (001)
silicon substrates by microwave plasma chemical vapour deposition (MW
CVD). The surface morphology and crystallographic properties of the fi
lms were characterized by scanning electron microscopy (SEM), Raman sp
ectroscopy and X-ray pole-figure analysis. The results clearly show th
at epitaxial nucleation is achievable over the whole substrate surface
, while epitaxial growth can be disturbed by the formation of crystal
twins. The growth of misoriented twin crystals depends sensitively on
the experimental conditions of the microwave plasma applied during dep
osition, which are inhomogeneous over the substrate surface. The heter
oepitaxially grown films show improved crystallinity and phase purity
in comparison with randomly oriented films. Under optimal conditions,
it is possible to deposit oriented diamond films on an area of greater
than 20 cm(2).