The demand for oil and gas resources has led the search and recovery o
f offshore, encountering in the process some of the most inhospitable
working environments. The large structures employed to extract the hyd
rocarbons have to withstand very severe operating conditions, such as
fatigue and corrosion. Consequently, there are regulatory guidelines r
egarding the monitoring of structural integrity for continuous safe op
eration. The size of installations and the cost of implementing work o
ffshore have led to the requirement for fast and reliable inspection t
echniques to provide the necessary data on structural integrity One of
those techniques is Flooded Member Detection (FMD), which involves th
e detection of water in normally air-filled members of steel jacket in
stallations. Confirmation of water indicates the presence of a through
wall defect in that particular section of the structure. This paper p
resents on overview of the work involved in the design, development an
d trial implementation of a prototype ultrasonic FMD tool. The system
is based around a multi-frequency ultrasonic array incorporating 1-3 c
onnectivity ceramic/epoxy transducers. The system also comprises a dat
a acquisition and analysis package linked to an expert knowledge base
to provide automatic analysis of the ultrasonic data generated by the
array.