In this work, microporous polymeric membranes for use as diaphragms in
advanced alkaline electrolysis were produced from poly(ethersulfone)s
UDEL(R), RADEL R(R), RADEL A(R) and VICTREX(R), and were tested as di
aphragms in an electrolyzer cell. The membranes were produced by phase
inversion precipitation. Different membrane morphologies have been ob
tained by systematically varying the polymer and polymer additive cont
ent, the type of solvent and nonsolvent, molecular mass of the additiv
e, and the hydrophilicity of the polymer. The membranes were character
ized by measurement of their electric resistance in an electrolysis ce
ll, by scanning electron microscopy and by determination of their ''bu
bble-point''. Furthermore the membranes have been tested in a ''zero g
ap'' electrolyzer cell under intermittent conditions. The variation of
gas purity with load factor has been determined by gas chromatography
. With decreasing current density the H-2 content in O-2 increases sig
nificantly but still stays below the safety threshold. In addition, th
e internal Ohmic resistance of the diaphragm is promisingly low. The r
esults show that the developed membranes meet all requirements as diap
hragms, like low resistance connected with sufficiently high pressure
stability to avoid gas intermixture in the electrolysis cell compartme
nts.