New materials for an efficient porous electrode in MCFC have been synt
hesized by processing ?Ii-polymer electrocodeposits which was further
fired in a furnace in oxygen flow. Characterization of Ni-polymer code
posits and their oxide powders has been performed by means of specific
gravity measurement, Orsat apparatus and mercury intrusion porosimete
r. Ni-polymer electrocodeposits on Cu substrate showed a decrease in s
pecific gravity in proportional to the polymer content in the deposits
, which evidences the occluded polymer in Ei matrix. The content of po
lymer was also confirmed by volumetric measurement of CO2 formed by ox
idation, which was counted with a gas burette linked to a basic absorb
er. Although the properties of polymer embedded in Ni matrix was not d
early understood, the DSC signal indicated the desorption peak at 250
degrees C whose exothermic heats were also proportional to the polymer
content in the Ni-polymer deposits. The characteristics of the surfac
e and transverse morphologies of oxidized Ni plaques were categolized
into Surface, Inner and Porous regions. The porous region obtained fro
m higher polymer codeposits seems to be especially useful in preparing
porous electrode without any adjustable treatments. It was found that
the materials oxidized at 600 and 800 degrees C (bath conditions: 50
degrees C, polymer concentration: 20g . dm(-3)) revealed an optimum co
ndition, which is attributable to well defined two mode pore distribut
ion.