This work presents a new synthesis approach for the design of chemical
reactors. The proposed method is based upon a general system represen
tation which assumes the form of a superstructure network with differe
nt types of reactors and interconnections among the units. The superst
ructure provides the domain of a stochastic optimisation search which
is achieved using Simulated Annealing. The search is based upon the su
ccessive generation and evaluation of reactor configurations in which
changes of stream locations, unit sizes and operating conditions are a
ddressed within a statistical cooling schedule. The application of the
annealing algorithm enables uphill and downhill moves and represents
a reliable optimisation procedure to bypass local extrema and limitati
ons arising from nonconvexities and multiplicities which regularly app
ear in complex reaction processes.