Nanocrystalline composite magnets consisting both of a magnetically ha
rd phase and a magnetically soft phase show high saturation magnetizat
ion, high remanence ratio and large coercivity. The nanostructure depe
nds very much on the processing, treatment used, e.g., conventional ra
pid annealing (CRA) or flash annealing. In this study, rapid thermal a
nnealing (RTA), commonly used by IC industries, was adopted to anneal
various melt-spun Nd-Fe-B flakes, and these flakes and compared to tho
se obtained from CRA. It was found that for the alloys with a higher a
lpha-Fe fraction, RTA is more capable of attaining, within a heating c
ycle of less than 200 seconds, superior properties to those from CRA.
High resolution TEM study showed that RTA leads to a finer and more un
iform nanostructure than those obtained by CRA. The effect of composit
ion on the magnetic properties of RTA treated alloys was also studied.
It was concluded that the RTA process has potential for the mass prod
uction of nanocomposite alloys.