The Monte Carlo simulation technique for determining uncertainties of
the thermal parameters needed in designing heat exchangers is discusse
d. Parameters such as the outside diameter D(o), thickness t and therm
al conductivity k are assumed to have Gaussian distributions, while th
e heat-transfer coefficients h(i) and h(o) are considered to follow no
rmal, log-normal and Weibull forms of distribution. An illustrative ex
ample is presented. The overall heat-transfer coefficient U obtained f
rom the simulation is found to have a distribution that is well approx
imated by the Weibull model. Using the Weibull distribution of U, the
additional percentage area is calculated for 80 and 99% confidence lev
els (CLs). The proposed approach of design analysis incorporates reali
stic risks associated with uncertainties of the parameters.