Atom probe field ion microscopy (APFIM), transmission electron microsc
opy (TEM), and microbeam electron diffraction have been used to study
the early stages of precipitation in an Al-1.1Cu-1.7Mg (at%) alloy. Th
is alloy exhibits a large and rapid hardening reaction upon ageing for
as short as 60 s at temperatures higher than 130 degrees C. Results f
rom APFIM suggest that the formation of Cu-Mg co-clusters, not resolve
d in TEM, is responsible for the rapid hardening reaction. A period of
constant hardness follows the rapid initial reaction, during which th
e clusters develop into ultra fine rod-like precipitates, considered t
o be GPB zones and precipitation of the S phase (Al2CuMg) occurs heter
ogeneously on dislocations. Like the initial clusters, the GPB zones w
ere found to be rich in Cu and Mg. Peak hardness was associated with t
he further dispersion of S precipitates in the matrix and further grow
th of GPB zones, suggesting the following precipitation sequence: soli
d solution --> pre-precipitate stage --> GPB zones + S --> S.