The phase relations and microstructures of a series of isothermally ag
ed Fe-45%Cr-5%Ni alloys have been determined with a combination of ato
m probe field ion microscopy, transmission electron microscopy, electr
on probe microanalysis and optical microscopy. The position of the mis
cibility gap has been determined. The phases composing the alloy varie
d with the isothermal ageing temperature. At the highest temperatures,
650 and 600 degrees C, only the sigma phase was observed, At the lowe
st temperature, 400 degrees C, the alloy was composed entirely of the
alpha and alpha' phases. At intermediate temperatures, the near-surfac
e region of the sheet was composed of the a phase and the interior of
the sheet of the alpha and alpha' mixture. The morphology of the alpha
' regions was a complex interconnected network structure at 400 and 50
0 degrees C and isolated regions at 550 degrees C. The addition of nic
kel to the binary Fe-45%Cr alloy was observed to raise the critical te
mperature of the miscibility gap and skew it to higher chromium concen
trations, In the alpha end alpha' two-phase mixture, the nickel was fo
und to partition preferentially to the cu phase, The experimental resu
lts are compared with the predictions of the Thermocalc(TM) program.