In this paper, we introduce a new and innovative concept for the contr
ol of backlash in gear-coupled robotic mechanisms. The concept utilize
s redundant unidirectional drives to assure positive coupling of gear
meshes at all times. Based on this concept, a methodology for the enum
eration of admissible redundant-drive backlash-free robotic mechanisms
has been established. Some typical two- and three-DOF mechanisms have
been sketched. Furthermore, actuator torques have been derived as fun
ctions of either joint torques or end-effector dynamic performance req
uirements. A redundantly driven manipulator has the fail-safe advantag
e in that, except for the loss of backlash control, it can continue to
function when one of its actuators fails. It does not have the compli
ance problem associated with tendon-driven manipulators. A two-DOF bac
klash-free experimental arm is currently under construction to demonst
rate the principle.