To investigate the feasibility of implementing a completely automated
milking and feeding under typical dairy farm conditions, a prototype f
ully integrated system was designed and installed at an experimental f
arm. The barn had the following sections: a feeding area, a lying area
, and an automatic milking system area. The automatic milking system i
ncluded a milking stall with a robot for automated attachment of the m
ilking cluster and two selection units. Concentrates can be fed in the
milking stall as well as in the selection units. Cows enter the autom
atic milking system from the lying area through one of the two selecti
on units and can be sent to the milking stall or to the feeding area.
In the milking stall, cows are milked automatically by the milking rob
ot. In the feeding area, an automated feeding system is available, in
which the individual forage intake of cows can be controlled and measu
red. The process control can be divided into three groups: robot contr
ol, cow traffic control, and management control. The system offers muc
h flexibility with regard to the milking frequency, cow traffic, and f
eed allocation. The system was used for 7 months with a one-way cow ro
uting and an average of 79 planned milkings per day. Many data were co
llected automatically and could immediately be utilized for on-line de
cisions. Although many questions still have to be answered, the system
proved to be flexible enough to allow automatic milking and feeding w
ith much variation in milking frequency, feedstuff allocation, and cow
traffic.