An experimental study is conducted of forward smolder of polyurethane
foam. Air is used as oxidizer, and is forced in the direction of smold
er propagation under conditions that produce approximately one-dimensi
onal forward smolder propagation. The objective of the study is to pro
vide further understanding of the mechanisms controlling forward smold
er and verification of theoretical models of the problem. Upward and d
ownward forward smolder are compared to also observe the effect of buo
yancy on the process. Measurements of the temperature histories at sev
eral locations throughout the foam sample are used to infer the charac
teristics of the smolder process, and to calculate the smolder propaga
tion velocity along the sample length as a function of the air flow ve
locity and gravitational orientation. It is found that as the flow vel
ocity is increased, there is a transition in the smolder characteristi
cs from a smolder process that is characterized by the propagation of
a single exothermic oxidation (smolder) reaction to one characterized
by the propagation of two reactions, an oxidative smolder reaction pre
ceded by an endothermic pyrolysis reaction. Buoyancy is observed to af
fect this mode of smolder at very low air velocities, or when the smol
der front approaches the sample end. The smolder velocity data are cor
related well in terms of a nondimensional smolder velocity derived fro
m previously developed theoretical models of forward smolder. The good
agreement between theory and experiments verifies that the smolder co
ntrolling mechanisms and simplifying assumptions implicit in the model
s are appropriate at least for the present experimental conditions.