The effect of transition metal ternary additions which replace iron on
the variations in hardness and defect morphology with heat treatment
of near stoichiometric FeAl has been studied. It was generally found t
hat ternary additions of 1% have little effect on the vacancy-related
hardening and softening which occurs in binary FeAl. The notable excep
tion to this behaviour is the addition of nickel, which strongly harde
ns this alloy and dramatically changes the defect microstructure that
develops during low temperature annealing. The hardening effect of nic
kel additions may be attributed to either this changed defect microstr
ucture or the interaction of nickel atoms with the cores of glide disl
ocations. In contrast, ternary additions of 5% significantly harden Fe
Al, and it is believed that this is associated with the interaction of
ternary atoms with thermal vacancies, in addition to conventional sol
ute hardening. These ternary additions also strongly affected the defe
ct microstructures which develop in FeAl during low temperature, vacan
cy-relieving heat treatments. Ternary additions resulted in the [001]
dislocation structures becoming much wavier, and cobalt and vanadium a
dditions induced the formation of [111] dislocations, in addition to t
he expected [001] defects. Furthermore, low-temperature heat treatment
of Fe45Al50Cr5 led not only to the formation of FeAl2 particles, but
also to localised disordered regions. Copyright (C) 1996 Elsevier Scie
nce Ltd