In this paper, ultrasonic non-destructive testing to detect weak bondi
ng of friction-welded joints is discussed. A modern spectrum analysis
using autoregressive (AR) power spectra is used to recognise the vario
us defects causing weak bonding, such as lack of fusion and grey speck
. The defects discussed in this paper are very difficult to detect usi
ng conventional ultrasonic testing methods on friction-welded joints.
The results show that the weak bonding defects cannot be detected in t
he time domain. Characteristics obtained from the frequency domain of
the AR power spectrum, however are useful to detect the various weak b
onding defects, and the area of the defects can be indicated by a char
acteristic value obtained from the frequency spectrum.