A probe-type sensor was developed to measure the impact response of fr
uit conveyed on a packing line and predict firmness. The impact probe
consisted of a machined aluminum mass connected to an air cylinder, wi
th the fruit struck on the side from a Fred distance. Peak acceleratio
n of the mass during impact was used to predict flesh firmness measure
d by penetrometer. Static tests on commercially grown 'Bartlett' pears
gave a correlation between peak acceleration and penetrometer firmnes
s of 0.83. The prototype handling system consisted of a feed belt for
singulation, an inclined chute for alignment a sensor belt for spacing
and lateral stabilization prior to impact, and a pneumatically activa
ted gate to separate the fruit into two firmness classes. Dynamic test
s on pears loaded singly onto the feed belt showed a correlation of 0.
84 between peak acceleration and penetrometer firmness. Handling perfo
rmance with pears continuously loaded onto the feed belt showed that 9
7% of the fruit were properly aligned at the time of sensing, 86% of t
he fruit were singly spaced, and 98% were properly handled by the segr
egation system after sensing. Firmness classification errors for remov
ing soft fruit were 14% on soft fruit and 37% on firm and hard fruit.
Similar tests for removing hard fruit gave errors of 13% on soft and f
irm fruit and 51% on hard fruit.