Complex analytical and toxicological studies of the waste products fro
m aluminum plasma etching were performed over a four-year period. Thos
e studies formed part of a research project to determine health risks
of plasma etching processes in the semiconductor industry. Many differ
ent organic compounds were identified and quantified in the waste gase
s, vacuum pump oils, and solid debris collected from air pipe systems.
The identified compounds were exclusively poly- and perhalogenated hy
drocarbons. Toxicological investigations showed clear genotoxic, embry
otoxic, and teratogenic effects resulting from the waste products. Acc
ordingly, we offer recommendations to ensure the safety of fab personn
el.