A project has recently been undertaken to improve the way in which sew
age sludge pipeline systems are designed. A new, more accurate method
of calculating pressure losses has been developed which replaces the t
raditional empirical formulae. The technique uses Computational Fluid
Dynamics (CFD) together with the Generalised Bingham Plastic Model to
describe the sludge theology. Improvements have also been made to how
the viscometry data is measured and processed. The method has successf
ully been verified against experimental data and validated against sit
e measurements. Design issues have been addressed and presented in a s
imple design methodology. Overall, the work has had considerable succe
ss, as demonstrated by the fact that the technique is currently being
used to design major capital investment schemes.