High-resolution electron microscopy was used to examine the structure
evolution of Cu-60 at% Fe powder mixture during mechanical alloying. F
racture and refinement of particles, the lamellar structure formed by
cold-welding, and nanocrystals, were all observed at atomic scale. The
X-ray diffraction patterns show that the Bragg peaks from the bcc pha
se decrease obviously in intensity after 3 h milling and entirely disa
ppear after 5 h milling. Lattice images of the products obtained after
3 h milling reveal that there are Nishiyama-Wasserman orientation rel
ationships between the bcc and fcc phases, i.e. (001)(alpha)parallel t
o(110)(gamma), [1(1) over bar0$](alpha)parallel to[<1(1)over bar>](gam
ma) and [110](alpha)parallel to[<(1)over bar 11>](Gamma). It is likely
that for a mechanically alloyed iron-rich powder mixture, ball millin
g induces a reverse martensitic transformation of bcc Fe(Cu) to fee Fe
(Cu) phase. The greatly extended fcc phase range is closely related to
this transformation. After 5 h milling, nanocrystals with sizes about
10 nm are formed.