A method is presented that synthesizes fractional crystallization sepa
ration processes to obtain pure solids from conjugate salt solutions.
The method, which includes a procedure to generate phase diagrams by u
sing solubility products, explains how to calculate concentrations of
all components in a system given a point on a Janecke projection. Both
multivalent ions and species that exhibit complex-ionic equilibrium a
re considered. For solutions from which only simple salts crystallize,
three separation classes are identified, The classification is based
on the composition of the feed, the characteristics of the phase diagr
am, and the product salts. Class I separates compatible salts, Class I
I incompatible salts, and Class III two compatible salts and one incom
patible salt. Process paths and design equations for each class are al
so presented. Guidelines proposed select the separation sequence and t
he stream compositions based on the effects of the design variables on
stream flows and on total amount cost. The method is applicable to sy
stems in which hydrates and double salts are present. An example given
shows how to obtain simple salts from these systems.