Chicken thigh meat (CTM), (0-40%) was mixed with instant mashed potato
and twin-screw extruded. Feed moisture content (FMC), (15 or 20%) and
screw speed (SS) (250 or 300 rpm) were varied. CTM affected expansion
, bulk density, mean cell size, plateau stress, fracturability and sol
ubility. Protein, fat, free fatty acid and ash increased and carbohydr
ate decreased as CTM increased. Extrudates produced at low feed moistu
re (15%) had higher compressive resistance, fracturability and solubil
ity. Extrudates produced at high feed moisture (20%) had higher bulk d
ensity and mean cell size. Screw speed had no influence except on expa
nsion degree (p less than or equal to 0.05). Increased CTM changed mic
rostructure from rough, thread-like sheers to a flat, agglomerated car
bohydrate-protein laminar phase. Panelists reported no differences in
overall acceptability among 0% CTM extruded at 20% FMC, 20% CTM extrud
ed at 15% FMC and 20% CTM extruded at 20% FMC.