A twin-screw compounding extruder was used to prepare wax matrix granu
les (WMG) consisting of carnauba wax, diclofenac sodium (DS) as a mode
l drug, and rate-controlling agents such as hydroxypropylcellulose (HP
C-SL), methacylic acid copolymer L (Eudragit L-100), and sodium chlori
de (NaCl). In this preparation, a wax matrix with high mechanical stre
ngth was obtained even at temperatures lower than the wax melting poin
t. Dissolution behaviors of DS from WMG were strongly influenced by gr
anule formulation, in which an increase in the content of HPC-SL or Eu
dragit L-100 brought a significant increase in the dissolution rate. T
he extent of this enhancing effect in HPC-SL was identical in two diff
erent dissolution mediums (pH 6.8 buffer solution and water), but in E
udragit L-100 was more significant in pH 6.8 buffer solution than in w
ater. Only a small increase in the dissolution rate was observed in Na
Cl-containing WMG. These different behaviors were attributed to the ph
ysicochemical properties (i.e. swelling and solubility) of the rate-co
ntrolling agent in the dissolution medium. Further, mechanical strengt
hs of the wetted WMG after dissolution studies were >70 g/mm(2), sugge
sting that burst release of DS in the gastrointestinal tract would be
avoided.