The influence of the initial slurry properties on the resulting Ni-YSZ
(yttria-stabilized zirconia) cermet structure that constitutes the so
lid oxide fuel cell anode has been examined. Rheological study of the
slurry has been conducted as a function of powder concentration. The p
owder consisted of Ni (80 wt.%) and YSZ (20 wt.%) particles, and the s
lurry was prepared by mixing the powders in polyvinyl alcohol. (PVA) s
olution. This suspension was shown to be pseudoplastic without a yield
point and a model based on the Ostwald- de Waele power law has been d
eveloped. Porous structures resulting from slurry coating, sintering a
nd infiltration were examined utilizing microprobe, scanning electron
microscopy (SEM) and X-ray techniques. The resulting structure was sho
wn to be inadequate when the slurry suspensions contained less than 12
or more than 13 vol.% of the powders.