The ability to use a simulation program with the aim of making mass an
d energy balances in a plant, starting from just raw data and process
knowledge, is an ambitious and attractive goal. We propose to address
a general formulation for the estimation problem in the framework of a
simultaneous modular approach. As raw data are corrected to satisfy m
ass and energy balances and some parameters are computed to give a uni
t operation performance diagnosis, the estimation consists both of dat
a reconciliation and parameter identification. It follows that the num
erical problem is a minimization of a least square objective function.
Constrained minimization is performed with an infeasible path strateg
y which solves the optimization problem and process balance convergenc
e at the same level, with a nonlinear programming code. The confidence
intervals computation, for parameters and corrected values of measure
ments, is also discussed. A simple flash loop flowsheet example gives
a better understanding of the thee etical aspects. A more complex flow
sheet has been chosen as a second illustrative example. Copyright (C)
1996 Elsevier Science Ltd