Clad layers of chromium onto a mild steel substrate are obtained by lo
w-pressure laser spraying and their composition dependence on impinged
energy density is studied in detail with their microstructure and mic
rohardness. When impinged energy density E(i) is selected to be 64 W m
m(-2), the obtained clad layer consists of a Cr30Fe70 alloy. The thick
ness of the alloying layer decreases with decreasing impinged energy d
ensity E(i). A single phase of chromium grows when E(i) is selected to
be smaller than 13 W mm(-2). The presence of CrFe alloying layer extr
emely enhances corrosion resistance on steel surface.