Spent abrasive media from bridge repainting operations contain metals
which may result in the media being classified as hazardous under the
Environmental Protection Agency (EPA) Toxicity Characteristic (TC) cri
teria. The management of spent abrasive media by recycling it as a com
ponent of nonstructural concrete was investigated. Success was measure
d with respect to the TC criteria for leaching and a compressive stren
gth requirement of 6.9 MPa (1,000 psi). Portland cement, with and with
out the additives used, successfully immobilized the metals present in
the media. However, not all of the mixes prepared set, indicating tha
t there is a limit to the amount of media that can be recycled in a co
ncrete product. Mixes incorporating 100% unseparated spent abrasive sa
nd and dust or slag in place of clean sand successfully met the projec
t criteria. Mixes containing up to 25% addition of separated spent abr
asive dust met the project criteria with the inclusion of appropriate
mix additives. Based on results from this and earlier studies, the Tex
as Department of Transportation has begun to recycle spent abrasive me
dia using portland cement.