This paper presents a novel technique that combines laser-based vibrat
ion measurement and finite element modeling to evaluate the bond condi
tion of the thermal protection system tiles of the Space Shuttle orbit
er. This technique is based on characterizing the response of tiles wh
en excited by audible acoustic energy. Finite element models for tile
assemblies attached to the orbiter aluminum skin are first developed.
The tiles' eigenvalues and eigenvectors are determined. Then frequency
responses of tiles excited by simulated sound pressure are computed.
The computed frequency response at selected points of a partially bond
ed tile indicates a decrease in its natural frequencies. This is used
to quickly identify the disbonded tiles. However, the exact size and l
ocation of the disbond are determined from the computed rigid-body mod
es of the tile. A companion paper presents the experimental results of
test panels that are obtained by a laser rapid scan system and shows
excellent agreement between the finite element and experimental result
s. These results demonstrate that experimental modal analysis, when co
mbined with finite element analysis, can successfully be used as a rel
iable nondestructive, non-contact technique for tile bond assessment.