Surface treatment of biomaterials is becoming an increasingly popular
method of improving device function and biocompatibility without the e
xpense and time required to develop new materials. Ion-beam-based proc
esses, such as ion implantation and ion-beam-assisted deposition (IBAD
), have proven particularly successful in this area because they offer
a wide array of beneficial surface property modifications without adv
ersely affecting bulk properties. For instance, orthopedic prostheses
are made harder and more wear resistant by ion implanting their articu
lating surfaces. Many other devices, such as orthodontic appliances, s
urgical instruments and venous catheters, are treated to improve frict
ion, fretting resistance and biocompatibility. IBAD is used to apply a
ntimicrobial coatings to catheters and other devices, to apply sealant
coatings to prevent oxygen or water vapor permeation, and to create m
etallized traces on polymers for use in flexible circuitry. This paper
reviews the major medical device applications of ion beam-based techn
ologies.