An improved plasma beam deposition set-up, based on an expanding therm
al plasma, is presented. Amorphous hydrogenated carbon films have been
deposited on glass and crystalline silicon, under variation of the ar
e current and admired acetylene flow, The films have been analysed ex
situ with infrared absorption spectroscopy, broadband visible light tr
ansmission and nano-indentation measurements. These techniques reveal
the growth rate, refractive index, bonded C-H density, optical bandgap
and hardness. The growth rate and refractive index are found to incre
ase with decreasing are current and increasing acetylene flow admixtur
e. The quality of the films in terms of refractive index and hardness
increases with increasing growth rate and inverse energy coefficient,
whereas the bonded hydrogen concentration and optical bandgap then dec
rease. From comparison of the growth rate dependency with the inverse
energy coefficient dependency, we conclude that the growth rate is the
preferred parameter in terms of which to describe the film properties
because it is directly related to the plasma composition.