Toluene solutions of hydrophobic smectite (SAN) and polypropylene (PP)
were mixed thoroughly. Trimethylsilylated SAN was also used to examin
e the effects of the surface modification. In both the smectites, the
resulting mixtures were transparent but the stacked layer structures w
ere retained, with expansion of the interlayer distance from 2.26 nm t
o similar to 5 nm. The PP containing the fine SAN filler particles was
prepared after removal of toluene, followed by mixing with the PP to
produce a 3 wt % SAN content. The SAN particles were more finely dispe
rsed in the resulting composites than was achieved by conventional mec
hanical mixing, but the mechanical properties were not improved remark
ably. The trimethylsilylation conferred no favourable effect on the me
chanical properties of the composite.