The paper presents a software environment to model and simulate non-ri
gid materials behaviour during handling operations according to their
physical properties (e.g. stiffness), and to detect undesirable deform
ations (e.g., material breakage). The system provides a graphical and
integrated environment for modelling and graphically simulating rigid
objects (e.g. robot arm, gripper) combined with flexible products (e.g
. garment, meat). It consists of three main modules: a module to geome
trically model the workspace and the robot composing the automated han
dling system, a module to physically model and simulate the behaviour
of flexible materials and finally a module for robot off-line programm
ing. An approximated and descretised model has been adopted to describ
e non-rigid materials in order to incorporate both its geometric and p
hysical properties. To show the functionality of the system, the simul
ation of an industrial operation (automated folding of a cotton sleeve
) is illustrated.