Acidic polystyrene based resins are not very suitable for use in react
ive distillation column as well as for temperatures greater than 393 K
. To overcome these problems porous silica has been coated with diviny
lbenzene (DVB) or styrene-DVB and polymerized using azoisobutyronitril
e as initiator. Sulfonation of the polymer was carried out by using ch
lorosulfonic acid. Thus acidic polymeric material of exchange capacity
of up to 0.41 meq/g has been obtained, in convenient size of 2-5 mm w
hich can be directly used in reactive distillation column as demonstra
ted for methylal preparation in this paper and which is also suitable
for use up to 433 K, verified by successfully carrying out reaction of
phthalic anhydride with 2-ethyl-hexanol. Reusability of this catalyst
was also tested by performing the reaction of iso-propyl alcohol with
acetic acid.