This article describes the multifunctional use of fibers as reinforcem
ents and acoustic waveguides for sensing the fiber-matrix interfacial
conditions during processing. It is shown that monitoring the ultrason
ic signal response through a reinforcing fiber in a composite material
yields on-line information that is related to the densification of th
e composite in the vicinity of the interface. Leakage of ultrasound fr
om the fiber to the matrix is shown to be function of the density of t
he matrix at the interface. It is also shown that these data can then
be used to feed back to the process for optimization and control.