The potential for the development of an integrated process for product
ion of human insulin and its C-peptide in Escherichia coli has been in
vestigated. Human proinsulin was produced intracellularly in E, coil f
used to two synthetic IgG-binding domains (ZZ) derived from staphyloco
ccal protein A. High expression levels (3 g/l culture) of the gene pro
duct, which accumulated as inclusion bodies, was obtained. Solubilizat
ion of inclusion bodies by oxidative sulfitolysis and subsequent renat
uration was performed directly after cell lysis and pellet wash. IgG a
ffinity chromatography was used for efficient recovery of pure proinsu
lin fusion protein in a single step. Monomers of the proinsulin fusion
protein constituted similar to 70%. A single step conversion of the f
usion protein into insulin and C-peptide by trypsin and carboxypeptida
se B treatment was achieved by engineering the junction between proins
ulin and its affinity handle, ZZ. Characterization of the cleavage pro
ducts by reversed phase chromatography (RPC) verified that human insul
in and C-peptide were generated and that the ZZ affinity handle was re
sistant to cleavage. Human insulin and C-peptide were recovered with h
igh yields by preparative reversed-phase high performance liquid chrom
atography (RP-HPLC). The potential use of the presented scheme for lar
ge-scale production of recombinant insulin and/or its C-peptide is dis
cussed.