Diamond films were nucleated on surgically implantable stainless steel
, titanium and molybdenum substrates in a microwave plasma CVD reactor
designed and built within these laboratories. Three different nucleat
ion processes were adopted. These included mechanical abrasion with mi
cron scale diamond dust, a proprietary subsonic impregnation method an
d the application of a de bias voltage to the substrate. A combination
of these methods resulted in a dramatic enhancement in the nucleation
density on stainless steel. Experiments were also performed on titani
um and molybdenum substrates once the optimum nucleation conditions on
stainless steel had been ascertained. The films were characterised us
ing a variety of different techniques including SEM, LIMA and XRD. The
deposited films were found to be highly faceted and of high elemental
purity. XRD analysis demonstrated that carbide phases had formed on e
ach substrate prior to film growth.