The structure and the formation behavior of porous / barrier composite
oxide films formed on aluminum by re-anodizing in a boric acid / ammo
nium berate solution have been studied by transmission electron micros
copy combined with ultramicrotomy. The porous film was formed in an ox
alic acid solution. The porous / barrier composite film is amorphous,
whereas a crystalline film grows when the porous film is hydrated befo
re the re-anodizing to form hydrous alumina platelets in the pores. Th
e size and the volume of both crystals and voids increase with anodizi
ng time. The thickness of the various types of barrier films formed at
a given current density up to 350 V in the berate solution decreases
in the order: the amorphous region of the barrier film > the barrier /
porous amorphous composite film > the hydrated porous / barrier cryst
alline composite film > the crystalline region of the barrier film.