Atomic force microscopy (AFM) reveals additional 3D topography informa
tion on tribology surfaces previously measured and evaluated by conven
tional 2D stylus technologies. This paper deals with the implications
of the more detailed topographical information scanned from cast iron
automotive cylinder liners. Worn and unworn surfaces measured both by
AFM and stylus techniques were compared visually and quantitatively us
ing an effective relocation technique. Quantitative comparison was mad
e of 3D and 2D surface parameters, such as root mean square roughness,
and slope, significant for the tribological behaviour of the surfaces
. The extra surface features found by the AFM measurements (e.g. steep
er slopes and more peaks and valleys) significantly change the numeric
al values of the roughness parameters, and this scale-dependent differ
ence, when compared with conventional stylus-measured parameters, poin
ts to the possibilities of deepening the understanding of cylinder lin
er lubrication in the light of more finely detailed measurements.